This essential machine extrudes and stretches polyethylene granules into raffia tapes with precise specifications. The tapes are then accurately wound onto bobbins or cones, ensuring consistent tension and optimal package size for smooth integration into the weaving process.
High-performance looms interlace warp and weft tapes to create stable woven fabrics in various weave structures — forming the foundation for durable, high-strength bags.
Equipped with advanced technology, this machine delivers high-quality printing of logos, designs, and product information on both laminated and unlaminated woven fabrics.
This system ensures precise and consistent cutting of woven fabric into specified dimensions, supporting high-efficiency, high-volume production.
Our stitching unit assembles cut fabric into finished bags and sacks using robust, uniform seams that ensure durability and load-bearing strength.
This machine compresses finished bags into compact, standardized bales, making them ready for efficient storage, export, and domestic logistics.
Crucial machinery efficiently extrudes and stretches polyethylene granules forming the Raffia tapes of required specification.
Precisely spools the extruded tapes onto bobbins or cones, preparing them for the weaving process; maintaining uniform tension and optimal package size feeding into the looms.
This specialized loom interweaves warp and weft tapes in all weave structure, creating stable fabrics often used for making bags.
Nova 6 Loom
LSL 620 Loom
Leno Loom
LSL 8 loom
Needle Loom
Utilizing advanced printing technology, this machine applies designs, logos, or product information onto the laminated or unlaminated woven fabric.
This machine precisely cuts the woven fabric into desired dimensions, ensuring accuracy and efficiency.
The stitching machine joins cut pieces of fabric together, forming bags, sacks, or other finished products with strong and durable seams.
To make the proper and compact size of bale for export/domestic logistics purpose.
At BDG Shanti Polypack Pvt. Ltd., our infrastructure features state-of-the-art machinery and advanced technology, enabling precision-driven processes and high operational efficiency.
Ensures uniform tape quality by maintaining optimal temperature, tension, and stretch parameters throughout production.
Seamlessly coordinates printing, cutting, and sealing processes for smooth, high-speed, end-to-end production flow.
Implements continuous checks for dimensions, strength, and finish to uphold consistent product standards at every stage.
Monitors key production metrics to improve efficiency, minimize waste, and enhance overall output quality.
The company has reached an optimum production capacity of 2 million Leno bags per month. This indicates a significant scale of operation for this specific product.
Their production includes approximately 150 tons of PP fabric and PP woven bags. This suggests a substantial capacity for producing these core packaging materials.
One source cites 3000 MTPA installed capacity, while another mentions plans to expand by 2400 MTPA, boosting total capacity to 5400 MTPA.
They claim a supply ability of 10 million pieces per week for certain products, highlighting a potentially large production volume across their entire product range effectively.
At BDG Shanti Polypack Pvt. Ltd., we are dedicated to delivering high-performance PP woven bags that consistently meet and exceed customer expectations across a wide range of industries. Our Quality Control & Inspection Policy is driven by precision, accountability, and a commitment to continuous improvement at every stage of manufacturing.
We ensure that all products adhere to the highest standards of strength, durability, dimensional accuracy, and print quality, supported by rigorous internal systems and traceability protocols.
Only premium-grade polypropylene and additives are accepted, following thorough inspection prior to production.
Extrusion, weaving, printing, and conversion—is monitored in real-time to ensure consistency and compliance with defined specifications.
Random sampling is conducted to test GSM, tensile strength, size, stitch quality, and visual finish to uphold quality standards.
Before dispatch, every batch undergoes a final quality check to confirm it aligns with customer-specific requirements.
Comprehensive records of QC reports, test results, and batch data are maintained to ensure transparency and full traceability.
Our processes strictly follow Bureau of Indian Standards (BIS) guidelines and other industry benchmarks for PP woven packaging.
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BDG Shanti Polypack Pvt. Ltd. is a leading manufacturer of Leno Bags, PP Woven Bags, FIBC, and other packaging solutions.
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